All outstanding manufacturers pay a premium on quality control and quality assurance. Maintaining high standards and ensuring a stable process is critical as it helps ensure accurate operations at all times. This emphasis on quality may need to be strengthened when manufacturers supply products to other companies that also maintain high standards of output. As an Indian company based in Manesar, Tokai Engineering is one of these companies and has invested a lot of effort to establish and maintain a trusting relationship with its customers. Founded in 2006, Tokai is a technology-based company that manufactures precision castings, fixtures and firmware. As an example of the company's commitment to ensuring high standards and high quality, Tokai has been awarded the “ISO 9001:2008†certification by TÜV SÜD within 3 years of its operation. Tokai's large number of customers come from the automotive industry, including most of Tokai's customers in the automotive industry – including JBML, Caparo and Krishna Maruti.
Famous companies such as Jay Bharat Maruti Ltd. (JBML), Caparo and Krishna Maruti. Tokai has spared no effort to maintain its reputation as a trusted partner of choice, and the company's strategy to meet the high demands of each customer is to first strengthen its capabilities. Mr. Rajesh Khanna, Director of Tokai Engineering, said: "Only with a stable infrastructure can we provide the quality we need. We equip our manufacturing plants with the most advanced technology available to achieve the best." Some of Tokai's state-of-the-art manufacturing units are high-precision portable coordinate measuring machines (CMMs) — FaroArm. This allows Tokai to confidently verify that its products are within tolerance limits with high precision.
â– Complex measurement and measurement needs
As a professional precision tool manufacturer, Tokai offers a wide range of welding accessories, equipment, work benches and firmware, as well as hydraulic, pneumatic and programmable logic controller (PLC) systems. With extensive industry knowledge, Tokai can also help its customers automate existing production lines and perform “error-proof†operations (also known as Poka-yoke) to improve existing firmware. In Tokai's projects, inspections and dimensional calculations should be performed on their products prior to delivery. In addition, some tasks require reverse engineering to achieve the desired results. The size of the object to be measured may vary greatly, ranging from 500 mm to 3 meters. Precision Measurement of Small Components with FaroArm Before using FaroArm, Tokai handled all of the basic metric requirements internally, mostly with manual tools, and outsourced complex work to suppliers. “In the past, we often outsource more complex measurement projects,†says Rajesh. “These jobs mean not only high costs for us, but also longer production schedules because we can't fully anticipate results and timelines.†TokaiEngineering began to look for better with higher time and cost control requirements. s solution.
â– Better alternatives
When FARO first demonstrated on-site, the full set of features provided by FaroArm surprised Tokai. FaroArm's high level of precision and user friendliness mean that Tokai can achieve higher productivity in a variety of ways. Rajesh said. “We immediately realized that with FaroArm we can save time on complex measurements in-house and in general Tokai manufactures welded parts, equipment, work benches and firmware in its machine shop and tool room factories.
Complete the check faster. After seeing the user-friendliness of FaroArm and its software, we are confident that employee training will be completed soon. “Tokai Engineering decided decisively to purchase the 8-foot Faro Platinum Arm in 2009. Since the adoption of the FaroArm, Tokai has achieved several positive reforms. “The main benefit we first enjoyed was the elimination of the lengthy process of outsourced measurement work,†Rajesh said. "This gives us greater control and shortens our production schedules, ultimately benefiting our customers. â€
Precision measurement of small components with FaroArm
As the FaroArm replaces traditional hand tools, higher inspection accuracy and dimensional calculations allow Tokai to achieve tighter tolerances on its fixtures and firmware. In addition, as a portable device, the robotic arm can be deployed immediately after production, providing accurate measurement results even in harsh environments. This is the opposite of fixed CMMs that require a controlled environment to function accurately. “The workshop is usually dusty and very humid,†says Rajesh. “Even in the 30-40°C environment, the robot can accurately measure parts.†In addition, Tokai employees are grateful for the infinite rotation offered by the 7-axis FaroArm. “Analyzing complex components is easy because the FaroArm can be rotated to a very difficult angle,†says Rajesh. “Multi-directional mobility makes measurement effortless. FARO's solutions continue to meet our measurement requirements perfectly.†The user story is also valuable, including FARO's after-sales service, which continues to help Tokai maintain its high quality. standard. Local support from FARO minimizes any downtime that can occur in day-to-day operations. Tokai finds more than a one-time solution from FARO. Rajesh concluded: “We value FARO's ongoing efforts to ensure that we can best use FaroArm in the production of our high quality products. Just as Tokai Engineering works tirelessly to build and maintain a trusting relationship with its customers, FARO We have adopted the same strategy for us. We are pleased to find FARO, a trusted partner supplier that has the ability to provide us with critical long-term results."
The harsh workshop environment does not create any difficulty for the FaroArm, which can be deployed anywhere.
â– Introduction to Tokai Engineering Pte Ltd
Tokai Engineering Private Limited is an ISO 9001: 2008 certified company that manufactures and supplies precision castings, fixtures and firmware. We are a technology-based company with a machine shop and a tool room factory. With years of industry experience, we manufacture a wide range of welding accessories, MIG welding accessories, MIG welding equipment, welding tables, welding screens, MIG welding machines, welding fixtures, SPM, and all types of hydraulic, pneumatic and PLC systems. firmware. We have implemented projects that fully automate existing production lines to minimize employee fatigue and maximize productivity.
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