In the 21st century, China has become a big manufacturing country for molds. In 2010, sales reached 112 billion yuan. The countries and regions with the largest number of mold export destinations are Hong Kong, the United States, Japan, Germany, and India. The export molds are mainly exported from Guangdong. , Zhejiang and Jiangsu, followed by Shanghai, Shandong, Tianjin, Fujian, Liaoning, Beijing, and Jilin; the countries with the largest import volume of mold imports were Japan, South Korea, Germany, Taiwan, and the United States, with the largest number of import destinations being Guangdong, Jiangsu and Shanghai, followed by Tianjin, Beijing, Liaoning, Jilin, Fujian, Shandong, Zhejiang, Hunan and other regions; the country has more than 30,000 mold manufacturing companies and employs nearly 1 million people. The mold industry has undergone fundamental changes.
Counting the Top 10 Changes in China's Die and Mould Industry in 2011 1. China's die and mould industry has grown from a tooling industry that is mainly self-produced and self-provided within the company and is attached to product production, and has grown into a large-scale, high-tech industry. The capital-intensive, technology-intensive equipment manufacturing industry.
2. The production of molds is based on the arts and crafts production methods that are mainly led by traditional and fitters, and have entered the era of modern industrial production that generally adopts digital and informationized design and production technologies.
3, China's mold industry has evolved from a single form of public-owned enterprise to a new pattern of co-existence of private enterprises and diversified forms of ownership.
4. The development of the manufacturing industry has driven the development of the mold industry. The development of the mold industry has given strong support to the manufacturing industry.
5, mold product structure is more reasonable. The method of forming differs depending on the material of the product. Die is divided into 10 categories, the main stamping die, injection mold, casting die, die casting die, forging die, rubber tire die, glass die and so on. The current structural ratio of China's molds: stamping molds account for about 37%, plastic molds about 43%, casting molds (including pressure casting molds) about 10%, forging molds, tire molds, glass molds, and other molds account for 10 %. It is consistent with the proportion of mold categories in industrial developed countries.
6. The key backbone mold enterprise team has formed. A number of enterprises have significantly improved their production capacity and technological level. Leading companies in the mold industry emerged in the development, such as automotive parts mold - four people, large plastic mold - Haier, Warwick, Qunda line, precision stamping die - Guosheng, Wah Fu, automotive tire mold - wheel , Haomai, casting mold - FAW foundry, Ningbo Heli, Guangzhou cavity, Beilun Huiwang, precision plastic mold - CD (Xiamen), Ningbo Yokogawa, played a leading role in the industry's progress. 110 mold companies in the mold industry have been awarded the title of “China's key backbone mold enterprisesâ€. The general level of enterprise equipment has been improved, CNC machine tools such as machining centers and CAD/CAM technologies have been widely adopted, and CAE technology has gradually been adopted.
7. The company's R&D and innovation capabilities have been improved, and new technologies have been promoted and applied. Such as the development and application of 3D design technology, R&D and application of information management technology, R&D and application of dual-material (color) injection molding technology, R&D and application of high-gloss seamless injection molding technology, development and application of molding technology for plastic-replaced steel products , High-strength plate, unequal thickness welding plate stamping technology, high-strength plate hot press forming technology, nitrogen gas spring research and development and application.
8, a substantial increase in mold level. The proportion of high-level molds represented by large-scale, sophisticated, complex, and long-life molds has reached more than 35%. For example, car cover molds have been able to produce B-type vehicle molds; the accuracy of precision molds has reached 0.5 micron; The precision progressive die can be used on high-speed punches 2000~2500 times per minute; the precision of the plastic mold reaches the micron level, and it meets the needs of IT industry development; the single set of tire active tools with weight of 120T and diameter of 4 meters becomes The largest mold and so on.
9. The system for mold manufacturing and supporting services is gradually perfecting. China's mold industry system is basically complete. The importance of mold manufacturing in manufacturing has been gradually recognized by people, and it has also attracted the attention of leaders at all levels of government. The state has adopted a support policy. Some local governments also vigorously support them from all aspects.
10. The mold industry layout has improved. The trend of the adjustment of China's mold industry has become clear. The division of labor in the eastern traditional production areas has become more and more detailed, while new lands have been emerging inland and north. Kunshan and Wuxi mainly produce precision molds; Botou and Wuhu are automobile mold industry clusters; Ningbo, Huangyan, Shenzhen, and Dongguan are large-scale mold production bases; and at the same time, newly emerging gathering places include Beijing-Tianjin-Hebei, Changshan, and Chengdu.æ¸, Wuhan, Yizhong District. According to Luo Baihui, head of the International Mould and Plastic Hardware Industry Suppliers Association, there are nearly 50 mold parks that have already been built and have begun to take shape in China, and some mold industry parks are being planned.
The adjustment of the layout of the domestic mold industry is a natural trend of economic development. After the accumulation of technology, talents, and funds in these years, the eastern region will gradually transform into a high-end product production base, and the emerging gathering place will undertake some low-grade production. This division of labor is reasonable, breaking the past with a single product, a serious regional homogeneity, but also for China's mold industry to provide a ladder of development. Luo Baihui believes that the current economic situation is becoming increasingly stable, which brings about a good development environment for the mold industry. However, considering China's already established industrial capacity and level, we must step into the fast lane of development, and wait until the recovery of international economic development, and wait until the further recovery of the international investment and consumer markets, especially the European and American markets.
The financial crisis impacted the mold industry to meet difficulties and was affected by the international financial crisis and the European debt crisis. China's domestic and international market for molds was also affected, especially from the tightening of consumer and investment product markets. The tightening of foreign markets in these products has caused the export trade to become frictional. As a result, orders for molds used to produce these products have been substantially reduced, cancelled, or postponed, and some mold companies have closed down because of the lack of products.
The downturn in the market has affected the development of new products for enterprises, especially the slowdown in the development of new models of automobiles. This has directly affected the development and production of molds, and the mold industry, which has a large proportion of automotive molds, has been greatly affected. Due to the shrinking market capacity, the mold enterprise competition has intensified. The fierce price war and the sharp decrease in the prices of mould products have led to a decline in the efficiency of enterprises and the quality of their products.
In recent years, the country has successively adopted a series of policies and measures to expand domestic demand, adjust structure, protect people's livelihood, reduce tariffs, and support small and micro enterprises. This has played an active role in product development and market expansion, thereby reducing the need to include the mold industry. The impact on the manufacturing industry. Especially since the second half of 2011, China’s top management has paid close attention to the development of SMEs and has made targeted adjustments. On October 12, the State Council held an executive meeting to study financial and fiscal policy measures to support the development of small and micro enterprises, and proposed nine financial and fiscal policies that support the development of small and micro enterprises. In this way, to expand the channels of small and micro mold enterprises and reduce the burden on SMEs to help companies overcome the difficulties. Luo Baihui, head of the International Die & Plastics General Supplier Association, stated that the Mold Association has been investigating and quantifying the status of mold enterprises in the region. For the company’s supportive policies, it is expected that the state will increase financial subsidies and increase taxation next year. The signing meeting will increase the company's innovation and special funds for the development of small and medium-sized enterprises, with a targeted reduction in the deposit reserve ratio and import tariffs.
Luo Baihui also pointed out that enterprises need to strengthen management, benefit from management, adopt some measures to reduce risks, strengthen cash flow management, strengthen cost accounting and reduce costs, actively explore the market, strengthen research and development, and increase product structure adjustment; Strengthen the enterprise production management standardization, informationization and so on. It is estimated that the situation will be further improved in the second half of next year, and business orders will increase.
Luo Baihui said that at present China has established Kunshan and Wuxi precision mold industry cluster production bases; Botou, Wuhu automotive mold industry cluster production base; Ningbo, Huangyan, Shenzhen, Dongguan large, precision mold industry cluster production base, as well as Hubei, Hunan, Mould cities in Sichuan, Jiangxi, Guangxi and other places are preparing for construction and investment, among which the top 10 investment quotas in the 50 cases of mold industry investment in 2011 reached more than 6 billion yuan, which indicates that China's molds as a whole are competitive.
On the whole, the trend of stabilizing the country’s economic situation is becoming increasingly apparent, which also brings about a good development environment for the mold industry. However, considering the current capacity and level of development in our country, we must step into the fast lane of development, and wait until the recovery of international economic development, and wait until the further recovery of the international investment and consumer markets, especially the European and American markets. Luo Baihui, director of the International Die & Plastics & Hardware Supplier Association, pointed out that in particular we must recognize that China's manufacturing industry is still in the middle of the global industrial chain division; mold is also the case. In the development and production of tissue molds, we must strengthen the application of technologies and management methods such as concurrent engineering and project management, strengthen the control of workflow, shorten the development cycle of molds, and ensure the quality of molds; we must increase the production efficiency through specialized division of labor. To shorten the mold design and manufacturing cycle and ensure the inevitable development trend of product quality, to highlight the core business of China's mold companies, and to accumulate experience in product development, production management and service, in order to provide high-quality, low-cost molds in a short period of time; In terms of applications, the application of various high technologies is more extensive and in-depth, including digital die technology (three-dimensional design, manufacturability design DFM, CAPP, CAM, CAT...), forming process simulation (CAE) technology, and high-speed machining Technology, automated processing technology, new material forming technology, surface treatment technology, new-type (multi-functional composite) mold technology, and information management technology. Through continuous development and extensive application of high technology, the level of design and manufacture of molds has reached unprecedented heights. In terms of research and innovation of new technologies, including innovations in forming methods, innovations in improvement of forming quality, innovations in new material forming technologies, etc., China's mold enterprises have followed the process of technological development in developed countries and have taken the initiative.
Counting the Top 10 Changes in China's Die and Mould Industry in 2011 1. China's die and mould industry has grown from a tooling industry that is mainly self-produced and self-provided within the company and is attached to product production, and has grown into a large-scale, high-tech industry. The capital-intensive, technology-intensive equipment manufacturing industry.
2. The production of molds is based on the arts and crafts production methods that are mainly led by traditional and fitters, and have entered the era of modern industrial production that generally adopts digital and informationized design and production technologies.
3, China's mold industry has evolved from a single form of public-owned enterprise to a new pattern of co-existence of private enterprises and diversified forms of ownership.
4. The development of the manufacturing industry has driven the development of the mold industry. The development of the mold industry has given strong support to the manufacturing industry.
5, mold product structure is more reasonable. The method of forming differs depending on the material of the product. Die is divided into 10 categories, the main stamping die, injection mold, casting die, die casting die, forging die, rubber tire die, glass die and so on. The current structural ratio of China's molds: stamping molds account for about 37%, plastic molds about 43%, casting molds (including pressure casting molds) about 10%, forging molds, tire molds, glass molds, and other molds account for 10 %. It is consistent with the proportion of mold categories in industrial developed countries.
6. The key backbone mold enterprise team has formed. A number of enterprises have significantly improved their production capacity and technological level. Leading companies in the mold industry emerged in the development, such as automotive parts mold - four people, large plastic mold - Haier, Warwick, Qunda line, precision stamping die - Guosheng, Wah Fu, automotive tire mold - wheel , Haomai, casting mold - FAW foundry, Ningbo Heli, Guangzhou cavity, Beilun Huiwang, precision plastic mold - CD (Xiamen), Ningbo Yokogawa, played a leading role in the industry's progress. 110 mold companies in the mold industry have been awarded the title of “China's key backbone mold enterprisesâ€. The general level of enterprise equipment has been improved, CNC machine tools such as machining centers and CAD/CAM technologies have been widely adopted, and CAE technology has gradually been adopted.
7. The company's R&D and innovation capabilities have been improved, and new technologies have been promoted and applied. Such as the development and application of 3D design technology, R&D and application of information management technology, R&D and application of dual-material (color) injection molding technology, R&D and application of high-gloss seamless injection molding technology, development and application of molding technology for plastic-replaced steel products , High-strength plate, unequal thickness welding plate stamping technology, high-strength plate hot press forming technology, nitrogen gas spring research and development and application.
8, a substantial increase in mold level. The proportion of high-level molds represented by large-scale, sophisticated, complex, and long-life molds has reached more than 35%. For example, car cover molds have been able to produce B-type vehicle molds; the accuracy of precision molds has reached 0.5 micron; The precision progressive die can be used on high-speed punches 2000~2500 times per minute; the precision of the plastic mold reaches the micron level, and it meets the needs of IT industry development; the single set of tire active tools with weight of 120T and diameter of 4 meters becomes The largest mold and so on.
9. The system for mold manufacturing and supporting services is gradually perfecting. China's mold industry system is basically complete. The importance of mold manufacturing in manufacturing has been gradually recognized by people, and it has also attracted the attention of leaders at all levels of government. The state has adopted a support policy. Some local governments also vigorously support them from all aspects.
10. The mold industry layout has improved. The trend of the adjustment of China's mold industry has become clear. The division of labor in the eastern traditional production areas has become more and more detailed, while new lands have been emerging inland and north. Kunshan and Wuxi mainly produce precision molds; Botou and Wuhu are automobile mold industry clusters; Ningbo, Huangyan, Shenzhen, and Dongguan are large-scale mold production bases; and at the same time, newly emerging gathering places include Beijing-Tianjin-Hebei, Changshan, and Chengdu.æ¸, Wuhan, Yizhong District. According to Luo Baihui, head of the International Mould and Plastic Hardware Industry Suppliers Association, there are nearly 50 mold parks that have already been built and have begun to take shape in China, and some mold industry parks are being planned.
The adjustment of the layout of the domestic mold industry is a natural trend of economic development. After the accumulation of technology, talents, and funds in these years, the eastern region will gradually transform into a high-end product production base, and the emerging gathering place will undertake some low-grade production. This division of labor is reasonable, breaking the past with a single product, a serious regional homogeneity, but also for China's mold industry to provide a ladder of development. Luo Baihui believes that the current economic situation is becoming increasingly stable, which brings about a good development environment for the mold industry. However, considering China's already established industrial capacity and level, we must step into the fast lane of development, and wait until the recovery of international economic development, and wait until the further recovery of the international investment and consumer markets, especially the European and American markets.
The financial crisis impacted the mold industry to meet difficulties and was affected by the international financial crisis and the European debt crisis. China's domestic and international market for molds was also affected, especially from the tightening of consumer and investment product markets. The tightening of foreign markets in these products has caused the export trade to become frictional. As a result, orders for molds used to produce these products have been substantially reduced, cancelled, or postponed, and some mold companies have closed down because of the lack of products.
The downturn in the market has affected the development of new products for enterprises, especially the slowdown in the development of new models of automobiles. This has directly affected the development and production of molds, and the mold industry, which has a large proportion of automotive molds, has been greatly affected. Due to the shrinking market capacity, the mold enterprise competition has intensified. The fierce price war and the sharp decrease in the prices of mould products have led to a decline in the efficiency of enterprises and the quality of their products.
In recent years, the country has successively adopted a series of policies and measures to expand domestic demand, adjust structure, protect people's livelihood, reduce tariffs, and support small and micro enterprises. This has played an active role in product development and market expansion, thereby reducing the need to include the mold industry. The impact on the manufacturing industry. Especially since the second half of 2011, China’s top management has paid close attention to the development of SMEs and has made targeted adjustments. On October 12, the State Council held an executive meeting to study financial and fiscal policy measures to support the development of small and micro enterprises, and proposed nine financial and fiscal policies that support the development of small and micro enterprises. In this way, to expand the channels of small and micro mold enterprises and reduce the burden on SMEs to help companies overcome the difficulties. Luo Baihui, head of the International Die & Plastics General Supplier Association, stated that the Mold Association has been investigating and quantifying the status of mold enterprises in the region. For the company’s supportive policies, it is expected that the state will increase financial subsidies and increase taxation next year. The signing meeting will increase the company's innovation and special funds for the development of small and medium-sized enterprises, with a targeted reduction in the deposit reserve ratio and import tariffs.
Luo Baihui also pointed out that enterprises need to strengthen management, benefit from management, adopt some measures to reduce risks, strengthen cash flow management, strengthen cost accounting and reduce costs, actively explore the market, strengthen research and development, and increase product structure adjustment; Strengthen the enterprise production management standardization, informationization and so on. It is estimated that the situation will be further improved in the second half of next year, and business orders will increase.
Luo Baihui said that at present China has established Kunshan and Wuxi precision mold industry cluster production bases; Botou, Wuhu automotive mold industry cluster production base; Ningbo, Huangyan, Shenzhen, Dongguan large, precision mold industry cluster production base, as well as Hubei, Hunan, Mould cities in Sichuan, Jiangxi, Guangxi and other places are preparing for construction and investment, among which the top 10 investment quotas in the 50 cases of mold industry investment in 2011 reached more than 6 billion yuan, which indicates that China's molds as a whole are competitive.
On the whole, the trend of stabilizing the country’s economic situation is becoming increasingly apparent, which also brings about a good development environment for the mold industry. However, considering the current capacity and level of development in our country, we must step into the fast lane of development, and wait until the recovery of international economic development, and wait until the further recovery of the international investment and consumer markets, especially the European and American markets. Luo Baihui, director of the International Die & Plastics & Hardware Supplier Association, pointed out that in particular we must recognize that China's manufacturing industry is still in the middle of the global industrial chain division; mold is also the case. In the development and production of tissue molds, we must strengthen the application of technologies and management methods such as concurrent engineering and project management, strengthen the control of workflow, shorten the development cycle of molds, and ensure the quality of molds; we must increase the production efficiency through specialized division of labor. To shorten the mold design and manufacturing cycle and ensure the inevitable development trend of product quality, to highlight the core business of China's mold companies, and to accumulate experience in product development, production management and service, in order to provide high-quality, low-cost molds in a short period of time; In terms of applications, the application of various high technologies is more extensive and in-depth, including digital die technology (three-dimensional design, manufacturability design DFM, CAPP, CAM, CAT...), forming process simulation (CAE) technology, and high-speed machining Technology, automated processing technology, new material forming technology, surface treatment technology, new-type (multi-functional composite) mold technology, and information management technology. Through continuous development and extensive application of high technology, the level of design and manufacture of molds has reached unprecedented heights. In terms of research and innovation of new technologies, including innovations in forming methods, innovations in improvement of forming quality, innovations in new material forming technologies, etc., China's mold enterprises have followed the process of technological development in developed countries and have taken the initiative.
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